SCM Single-Side Automatic Edgebander R018602

GENERAL FEATURESBase made of bended and welded steel plates to ensure a high rigidity structure
Top steel presser, complete with two rows of rubber coated wheels mounted on bearings and enclosure that covers the wheels.

Manual adjustment of presser at machine infeed with positioning numerical readout

Top operating groups fixed to the presser or mechanically connected on to it to allow the automatic positioning according to the panel thickness. Lower groups fixed to the horizontal beam for a precise reference with respect of the panel.

All frequency motors equipped with static inverter.

Safety enclosure on the entire length of the machine with poly-carbonate windows for the groups visualisation during machining.

Exhaust outlets for the operating groups positioned on the top side of the safety enclosure.

Mobile control panel at machine infeed for an easy use from the operator”s working position.

Electrical cabinet positioned inside the base with door that allow an easy access in case of any maintenance operations. The cabinet is in conformity with the current safety regulations.

FEED TRACK
Feed track made of pads coated with high friction rubber fixed on n ? industrial chain. Sliding of pads on two guideways, one round and one flat, to ensure straightness of movement and resistance to side loads. Manual pads lubrication.
Telescopic panel support rollers positioned parallel to the track. It can be extended on the entire length of the machine. Panel sliding plastic wheels with steel pivot pins.

CONTROL SYSTEM
Orion One Plus control system
complete with:
– 4? graphic display with large and luminous characters
– selection of working language
– keyboard with ?soft touch? pushbuttons and led light, for the selection of the different operating groups and machine
functions
– complete control of the machine automation by means of the Plc function and encoder positioned on the panel feed
belt pinion
– display for the control/set up of the glue pot temperature
– simple and controlled diagnostics to obtain a quick solution to any misfunctions
– partial and absolute process statistical data: number of processed pieces and edges, machine start times, track
feeding

GLUEING UNIT “VC-V1”
It carries out the automatic gluing with hot melt glue of edges in rolls and strips on straight panels.
Glue pot
– independent motor power for a continuous recirculation and recovery of the glue
– anti-adherent treatment to facilitate the glue replacement operations
– glue spreading roller with particular graining for a homogeneous and optimised spreading
– quick release device
– double thermoregulation system to manage two types of glue with different melting temperature
– digital thermostat to control the glue temperature
– automatic lowering of the temperature after a temporary non-use of the machine
– adjustment of the glue to be applied
Edge loading
– feed roller for the automatic edge loading when panel is approaching
– shear device for the automatic cutting of the rolled edge
– coil-holder plate
– automatic edge loading system for edge in strips
Edge pressure rollers
– consisting of 3 idle pressure rollers; the first roller of large dimensions. In order to guarantee an optimised edge essure, the 2nd and 3rd roller have an opposite conicity
– mechanical pressure rollers adjustment
– knob adjustment and numerical readout for the positioning according to the edge thickness.
Technical data:
Installed power: 3 kW
Heating time: 12 mm
Glue pot capacity: 1,5 mm

SINGLE-MOTOR END CUTTING UNIT “K-2”
It carries out the cutting of the front and rear exceeding edge.
– 2 high frequency motor with through spindle
– unit sliding without mechanical plays made of round bars in hardened and ground steel
– copying devices for an accurate positioning of the 2 blades in relation to the cutting point
– complete with cutters.
Technical data:
Motor power: 0,2 kW
Speed of cutters: 12.000 rpm
Distance between panels: 700 mm
Minimum panel length (100 mm min. width): 160 mm

TRIMMING UNIT “R-K”
It carries out the trimming of the top and bottom exceeding edge.
– 2 high frequency motors
– copying rotating discs for an accurate positioning of tools with reference to the working point: vertical rotating discs ith single disc and front rotating copying discs with 3 contact points
– exhaust hood
– knobs and numerical readouts for the positioning
– manual exclusion of the unit
– complete with combi cutters (R=2) to machine 3 different types of edge: thin, with radius and solid wood edge
Technical data:
Motors power: 0,35 kW
Speed of cutters: 12.000 rpm
Min. panel thickness with radius: 12 mm
Vertical/front copying devices: disc/wheel
Tool radius: 2 mm

EDGE SCRAPPING UNIT “RAS-V”
It eliminates the presence of notches left from the tools during the trimming from the plastic edges.
– rotating copying discs for an accurate positioning of tools with reference to the working point
– manual exclusion of the unit
– knobs and numerical readouts for the positioning
– exhaust hoods and suitable container with filter for long chips
– complete with cutters.
Technical data:
Min. panel thickness 12 mm
Vertical front copying devices: disc/disc
Tool radius: 2 mm

BRUSHING UNIT “SP-V”
with two independent motors (0,13 kW – 1.400 rpm) for the cleaning/polishing of the edge.