It is crucial to pay close attention to the machine’s construction details in order to guarantee ideal wooden window quality and maximise production rates and flexibility.
The automatic cell, engineered to complete all operations necessary for manufacturing windows and doors in a single solution, excels at maximising production cycles while retaining excellent flexibility and high-quality finishing.
The idea of the machining cells for windows and doors is to automate the work cycle in the processing of windows and doors. They are machining centres with automatic loading and unloading systems, which eliminates the need for the operator to be present all the time. Windows and doors with large section thicknesses are required in the modern construction industry for energy-efficient buildings; for the producers, this means that various sorts of profiles must be machined. The machining units enable all of the procedures necessary for the manufacturing of whole windows to be carried out on the machine.
SCM, the two primary themes influencing the manufacture of wooden windows today are design and environmental sustainability. The design determines the type of finish and shape of windows, but the environmental sustainability mostly pertains to the manufacturing process.
The fixed gantry construction of Windorflex allows for high machining rates and the maximum degree of precision. The design of the machining units permits all the procedures necessary for the production of entire windows with four- and five-axis electro spindles. The two routing units are used alternately, one of which is in operation while the other quietly switches out tools, reducing the cycle time.
The ability of the machine to operate autonomously, without the constant input of the operator, is provided by automatic work piece loading/unloading systems. These systems come with two different loading/unloading options: a loading/unloading bench or an anthropomorphic robot that picks up the raw materials and unloads the final products onto dedicated trolleys.
To ensure outstanding finish quality, work piece repositioning from the internal machining side to the external one can be done directly between the clamps. The cutting-edge automatic worktable has specific clamps that enable the steady holding of work pieces. One to four work pieces can be processed in succession. The modular design of the worktable supports work pieces with lengths of 3500, 4500, and 6000mm.